Senior Process Engineer (NPI)

The Big Picture

As our team experiences rapid expansion, we are actively seeking a Senior Process Engineer to join our innovative team and contribute to our New Product Introduction (NPI) efforts within the department. The ideal candidate will play a pivotal role in developing and optimizing manufacturing processes for medical devices. Key responsibilities include mentoring junior Process engineers, ensuring compliance with regulatory standards, and driving continuous improvement initiatives.

This position is a permanent, full-time position (40-hours per week) that will be based at Baylis Medical Technologies Inc.’s office at 2645 Matheson Blvd. East. Mississauga, Ontario, Canada, L4W 5S4. The annual salary range for this position would be between CAD$88,000 and CAD$100,000, depending on experience. The Senior Process Engineer will also be eligible for a performance related annual bonus and performance increase and will receive a comprehensive benefits package which includes extended medical, dental, life, emergency travel, short and long term disability, AD&D and vision insurance, and access to a Health Care and Lifestyle spending account. We also offer a voluntary group RRSP plan.

At Baylis, we offer challenging and meaningful careers for individuals inspired to work in the biomedical industry. Our team consists of intelligent and success-driven individuals with a strong inspiration to improve the lives of others.

Impact Through Innovation

• The Senior Process Engineer will play a pivotal role in developing and optimizing manufacturing processes for medical devices. Essential duties and responsibilities of the position include:

  • Leading process development on development projects, working as part of the project team.
  • Developing and installing new manufacturing and process technologies to support product development and product transfers.
  • Applying new technologies and methodologies to optimize process design and performance.
  • Establishing processes based on product specifications in line with Unit Cost metrics.
  • Evaluating process and design alternatives based on Design for Manufacturability principles.
  • Understanding principles of lean manufacturing, problem solving, DOE.
  • Completing process validation for new processes and products including IQ, OQ, PQ and PPQ.
  • Working with external vendors to specify, develop and commission new process technologies.
  • Setting up new manufacturing equipment/production lines including the selection and training of process technicians and product builders, as required.
  • Understanding work environment issues including H&S activities associated with new process development.
  • Developing manufacturing processes from prototyping to full-scale production.
  • Manufacturing and testing prototypes.
  • Designing and sourcing equipment and tooling required to meet both the capability and capacity requirements.
  • Generating work plans and schedules for development activity and executing to plan.
  • Leading process validation and equipment qualification activities.
  • Supporting and mentoring Junior Engineers.
  • Adhering to and promoting adherence to all Corporate, Quality, and Health and Safety policies and procedures.
  • All duties and responsibilities will be performed in English.

Your Unique Expertise

Required Skills:

• Bachelor’s degree in Engineering or related field of science.
•  At least five years of experience with manufacturing process design, development and optimization within the highly regulated medical device industry, with at least one year of experience within the catheter-based medical device industry specifically
• Experience using Six Sigma methodology for process improvement and problem solving.
• Experience in statistical analysis and use of Minitab.
• Experience with laser welding, reflow technologies, crimping technologies, braiding, coiling, laser cutting, injection molding, and adhesive bonding.
• Mechanical background with advanced knowledge of metals and plastics processing.
• Proven track record of successfully leading process development on development projects from prototyping to full-scale production in the medical device industry.
• Deep understanding of process validation for new processes and products including IQ, OQ, PQ and PPQ.
• Experience working with external vendors to specify, develop and commission new process technologies.

Our Distinctive Edge

• Effortless commute: say goodbye to commuting challenges/hassles with our complimentary shuttles and subsidized transit options, making your journey to work a breeze.
• Work-life integration: Embrace a well-balanced work-life rhythm through our hybrid model and flexible hours, empowering you to thrive both personally and professionally.
• Making a difference: Be a force for good with one dedicated day off for impactful volunteering, supporting causes close to your heart.
• Nurturing your career:  Propel your career forward with abundant opportunities for on-site training, workshops, and personal development.
• Rewards that count:  Reap the benefits of our comprehensive rewards package, including tuition reimbursement and a health spending account.
• Unleash your spirit:  Join a thriving workplace culture filled with employee-led clubs, campaigns, sports teams, and exhilarating activities – fostering camaraderie and fun.

​​​​Our Impact

Baylis Medical Technologies is a leader in the development and manufacturing of innovative medical devices in the fields of radiology and cardiovascular. Headquartered in Canada, the company also provides contract manufacturing services to some of the world’s leading medical device companies.

Baylis Medical Technologies is an equal opportunity employer and encourages applications from all qualified individuals.

Please inform us if you require any accommodations during the recruitment process.

Take the Leap

We are looking for talented individuals, like yourself, to join Baylis Medical Technologies and make a meaningful impact in the lives of patients.  Be part of our mission to revolutionize patient care through cutting-edge technology and breakthrough solutions.

Are you ready to join us? Apply today and let’s shape the future of healthcare together!

Want an inside look at careers and life at Baylis? See all our current job opportunities here and follow us on LinkedIn!

Interested candidates, please submit your resume via the Apply Now button.

While we thank all applicants, only those being considered for an interview will be contacted.